tool gets crazy hot right behind the guard after like 30 seconds of use, way hotter than my old one.

— asked by Jamie

Quick answer: This is a sign of excessive friction in the gearbox. Likely causes are old, dried-out grease or a misaligned gear causing binding.

Diagnosis

This is a sign of excessive friction in the gearbox. Likely causes are old, dried-out grease or a misaligned gear causing binding.

How to Fix It

The gear case needs regreasing. Disassemble the gear head as described for bearing replacement. Clean out all old, blackened grease with a solvent. Apply a fresh, high-quality moly grease specifically for angle grinder gears. Do not overpack it.

If That Didn't Work

The motor armature might be rubbing on the field coils due to a bent shaft or failed motor bearing. This creates massive heat that transfers forward. This requires motor replacement.

Heads Up

That heat is cooking your seals and bearings. Continuing to run it hot will lead to a complete gearbox seizure. Let it cool down fully before investigating.

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