Diagnosis
The issue stems from a "Paper Size Mismatch" error. The Epson WorkForce Pro WF-7840 is designed with sensors that detect the physical dimensions of the paper passing through the rollers. When the printer's internal firmware is set to "Letter" (8.5" x 11") but you have physically loaded "Tabloid" (11" x 17"), the printer attempts to execute a page-end feed based on the shorter length. Because the paper is actually longer, the rollers continue to pull the sheet beyond the expected cutoff point, causing the printer to perceive a mechanical jam or a "Paper Mismatch" error. This occurs because the WF-7840 does not automatically detect paper size via sensors in the tray; it relies entirely on the software configuration to tell the hardware how much paper to pull. If the driver on your PC/Mac sends a command for Letter size, the printer will ignore the physical size of the Tabloid sheet, resulting in a skewed feed or a physical jam as the paper hits the internal guides at the wrong angle. To confirm this, check the LCD panel for "Paper Mismatch" or "Load Letter" messages while Tabloid paper is clearly sitting in the tray.
How to Fix It
To resolve this, you must synchronize the paper size across three distinct layers: the physical tray, the printer's onboard firmware, and the computer's print driver.
- Physical Adjustment: Open Tray 1. Slide the blue plastic paper guides outward until they click into the Tabloid (11x17) position. Ensure the paper is pushed firmly against the back of the tray and that the guides are snug against the edges of the paper without bending the sheets.
- On-Printer Configuration: On the printer's control panel, press the Home button. Navigate to Settings > General Settings > Printer Settings > Paper Source Settings. Select Tray 1 and change the Paper Size to Tabloid (11x17 in). Press OK to save.
- Computer Driver Setup (Windows): Open your document and press Ctrl+P. Click Printer Properties or Preferences. Under the Main tab, locate the Document Size dropdown menu. Change this from "Letter" to Tabloid 11x17 in.
- Computer Driver Setup (macOS): In the print dialog, click the Paper Size dropdown. Select Tabloid (11x17). If it is not listed, go to Manage Custom Sizes and create a new profile with width 11.00" and height 17.00".
- Final Execution: Click Print. The printer should now recognize the dimensions and pull the sheet through the wide-format path without triggering a jam.
If That Didn't Work
- Clear the Paper Queue: Sometimes a "Letter" print job is stuck in the Windows Print Spooler. Open Services.msc, find Print Spooler, right-click and select Restart. This clears the memory of the previous incorrect size command.
- Reset Paper Guides: If the jam persists, the blue guides in Tray 1 may be slightly misaligned. Remove the paper, slide the guides to the "Letter" position, then slide them back to "Tabloid" firmly. If the guides aren't locked into the detent, the paper will feed at a slight angle, triggering a false jam.
- Check for "Auto-Select" Conflict: In your printer preferences on the PC, ensure the Paper Source is set specifically to Tray 1 rather than Auto Select. Auto-select can sometimes default back to Letter if the printer thinks the tray is empty.
- Firmware Update: If the printer consistently ignores the Tabloid setting, navigate to Settings > Firmware Update. Outdated firmware on the WF-7840 series has been known to cause communication errors between the driver and the tray sensors.
Heads Up
- Avoid Overfilling: Do not fill Tray 1 beyond the indicated limit line. Tabloid paper is heavier; overfilling causes the rollers to struggle, which the printer interprets as a paper jam.
- Paper Weight Matters: Ensure you are using paper rated for wide-format inkjet printing. Using overly thick cardstock in Tray 1 can cause the paper to buckle, leading to "Paper Jam" errors even if the size settings are correct.
- Guide Tension: Always check that the blue guides are not pressing too tightly against the paper. If the paper bows slightly, it will misfeed. There should be a hair's breadth of space between the guide and the sheet.
- Ink Smearing: When printing 11x17, the print head travels a longer distance. If you notice smudging on the edges, run a Print Head Alignment from the Maintenance menu to ensure the wide-format registration is accurate.