my generator is putting out really low voltage, like 90v, on the 120v outlets, is the alternator fried?

— asked by Riley

Quick answer: Probably not the alternator (stator) itself. Low voltage almost always means the engine is running way too slow, so the RPM is low.

Diagnosis

Probably not the alternator (stator) itself. Low voltage almost always means the engine is running way too slow, so the RPM is low. This is either a massive overload (unlikely to cause 90V) or, more probably, the governor spring slipped or the throttle isn't opening.

How to Fix It

First, check the obvious: make sure the Eco-Throttle switch is OFF. Eco mode lowers RPM under light load, but a failure here can keep it stuck at idle speed. With Eco OFF and no load, use a multimeter to check voltage. It should be 120-130V. If it's still low, you need to check engine speed. The only reliable way is with a handheld digital tachometer aimed at the flywheel nut or by measuring frequency (60 Hz = 3600 RPM).

If That Didn't Work

If the engine is indeed running at full 3600 RPM but voltage is low, then you might have a failed AVR (Automatic Voltage Regulator). This is a small circuit board usually mounted near the brush assembly. Replacing it is a common fix.

Heads Up

Never adjust the governor to try and raise voltage without measuring RPM/frequency. Overspeeding the engine (above 62 Hz) can damage it and the connected appliances.

0

Different problem with the same product?

Ask about the DuroMax XP12000EH Dual Fuel Generator →